Melt free-radical grafting of glycidyl methacrylate (GMA) onto EPDM backbone and effect of EPDM-g-GMA on the morphology and mechanical properties of PS/EPDM/PA6 ternary blends

Melt free-radical grafting reactions between ethylene-propylene-dieneterpolymer (EPDM) and glycidyl methacrylate (GMA) were investigated in a batch mixer (170°C, 60rpm). Effect of dicumylperoxide (DCP) initiator and GMA functionalizing monomer concentrations was studied on the grafted EPDM characteristics. Titration results indicated an increase in the graft degree (GD) and gel content (GC) values with increasing DCP concentration as a result of increasing primary free radical concentration and strengthening cross-linking side reaction. FTIR spectrums confirmed that GMA functionalities have been grafted onto EPDM with appearing carbonyl (C=O) peak. After that, the resultant EPDM-g-GMA was used as compatibilizer in PS(polystyrene)/EPDM/PA6 (polyamide6) ternary blends. The effect of rubbery compatibilizer on the blend morphology and mechanical properties was studied. The ATR-FTIR spectra of ternary blends, etched to remove unreacted PA6, demonstrated that the compatibilizing reactions occurred during melt blending. By investigating the SEM micrographs it was revealed that the EPDM-g-GMA compatibilizer at the concentration range of 5 wt.% to 15 wt.% changed the size and type of the blend morphology from separated dispersed to multicore-shell morphology. The finest morphology was achieved by using 7.5 wt.% EPDM-g-GMA. Also, the presence of compatibilizer up to 7.5 wt.% could improve the tensile modulus, yield stress and impact strength, but a decreasing trend was observed at higher concentration of the compatibilizer.